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120TPHStationary Type Asphalt Batch Mix Plant

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120TPHStationary Type Asphalt Batch Mix Plant

120TPHStationary Type Asphalt Batch Mix Plant
120TPHStationary Type Asphalt Batch Mix Plant

Large Image :  120TPHStationary Type Asphalt Batch Mix Plant

Product Details:

Place of Origin: China
Brand Name: ZOOMLINE
Certification: CE, ISO, EAC, EMC
Model Number: ZAP-S40-320

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiable
Packaging Details: 40HQ container
Delivery Time: about 40 days
Supply Ability: 10 sets per month
Detailed Product Description
Plant Capacity: 40t-320t/h Mixer Capacity: 500-4000kg/batch
Type: Batching Mixing, Hot Mix Condition: Brand New
Voltage: 220V/380V-50Hz,to Be Confirmed Belt Capacity: 60t-360t/h
Electrical Control: SIEMENS, Germany Burner: Italy EBICO Coal/Oil/Gas Type
Bag Dust Filter: USA NOMEX Bag House Filter, Water Dust Collection Is Optional Weighing System: METTLER TOLEDO, USA
Operation: Auto/Manual Asphalt Temperature: 140-180℃
Warranty: 15 Months After-sales Service Provided: Engineers Available To Service Overseas,Video Technical Support,Online Support,Field Installation,commissioning And Training
High Light:

batching and mixing plant

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bituminous mixing plant

120TPHStationary Type Asphalt Batch Mix Plant

 

ZAP-S series Stationary Batch Asphalt Mixing Plant are available from 40TPH to 320TPH, and is most popular for its high output and high performance.

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Technical parameters of ZAP-S series 40-320tph asphalt mixing plant

Style ZAP-S40 ZAP-S60 ZAP-S80 ZAP-S100 ZAP-S120 ZAP-S160 ZAP-S200 ZAP-S240 ZAP-S320
Rated capacity(T/H) 40 60 80 100 120 160 200 240 320
Total power(kW) ≈150 ≈180 ≈270 ≈300 ≈390 ≈500 ≈570 ≈640 ≈800
Mixer volume(kg) 500 750 1000 1300 1500 2000 2500 3000 4000
Cold aggregtae kinds 4 5 6
Vibration screen Uniaxial circular vibrating screen Biaxial linear vibrating screen
Mixing cycle 45S
Fuel consumption ≤6.5kg/t finished product
Fuel type Heavy/ Light oil
Control mode Manual/ Automatic
Finished product temperature 140-180°C
Aggregate weighting precision ±0.5%(Dynamic)
Mineral weighting precision ±0.5%(Dynamic)
Bitumen weighting precision ±0.25%(Dynamic)
Dust control way Primary cyclone dust collection , secondary bag dust collection
Exhaust emission concetration ≤20mg/Nm3
Finished product bin Bottom placed / side placed
Optional

 

Batch type asphalt mixing plant is designed by excellent structure which can make sure high quality asphalt mixture and high working performance. Batch type asphalt mixing plant comes from Europe, and adopted by China and many countries now. Main parts includes: cold aggregate feeding system, drying drum, mixing tower, bitumen supply system, filler system, dust filtering system and control system.


ZOOMLINE Batch type asphalt mixing plant adopts European technology, the whole plant features including high performance, reliable operation, compact structure, modular design, low failure etc.. ZOOMLINE produces and supplies batch type asphalt mixing plant with capacity from 40TPH to 320TPH for whole world. 

 

Main advantages:

• Cost effective solutions for your project

• Multi-fuel burner for choose

• Environmental protection, energy saving, safe and easy to operate

• Low maintenance operation & Low energy consumption & Low emission

• Optional environmental design - sheeting and clad to customers requirements

• Rational layout, simple foundation, easy to be installed and maintenance

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Cold Aggregate Feeding System

- The belt feeder adopts frequency conversion speed regulation, wide speed regulation range and high work efficiency.

- Each discharge port has a material shortage alarm device, and if there is no material or arching, it will alarm automatically .

- There is a vibrator on the sand bin to ensure normal operation.

- A screen is placed on the top of the cold aggregate hopper to avoid large material input.

- The conveyor belt adopts a jointless round belt, which runs smoothly and has a long service life.

- There is a simple screen to avoid large material input in the input port of the feeding belt conveyor, ,which can improve thermal efficiency, and ensure the working reliability of the drying drum, hot aggregate elevator and vibrating screen.

Drying System

- Optimizing the blade geometry of the dryer makes the drying and heating process extremely efficient, reduces energy consumption, and increases the heating efficiency by 30% compared with the conventional design; due to the high heating efficiency, the surface temperature of the drum is relatively low, so the cooling period after operation is greatly shortened.

- Completely insulated and composite aggregate drying drum. The support roller is driven by the friction of the motor and the gear unit.

- Adopting the famous brand Honeywell temperature intelligent control system.

Combustion system

- Using Italian brand high combustion efficiency burners to ensure low exhaust emissions (such as carbon dioxide, low NO1 & NO2, sulfur dioxide).

- Diesel, heavy oil, natural gas, coal or multi-fuel burners.

- Using international standard parts, the maintenance cost is low.

Vibrating screen

- Improve vibration and amplitude to optimize the impact on the available screen.

- A wear-resistant charging system with a uniform distribution of the particle mixture.

- Wide open door for easy access, simple screen replacement and reduced downtime.

- The best combination of vibration direction and screen box inclination ensures ratio and screening efficiency.

Weighing system

- Use the well-known brand TOLEDO weigh sensor to ensure accurate weighing and ensure the quality of asphalt mixture.

Mixing system

- The mixer is a three-dimensional hybrid design with an array of long arms, short shaft diameters and bidirectional mixing blades.

- The discharge process has been completely redesigned with minimal discharge time.

- The distance between the blade and the bottom of the mixer is also limited to the optimum minimum.

- Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.

Dust Collecting System

- Gravity type primary dust collector collects finer dust and saves consumption.

- The discharge of the secondary dust collector in the baghouse is less than 20mg/Nm3, which is environmentally friendly.

- Using the US Dopont NOMEX filter bags, it is resistant to high temperature and has a long service life. The filter bag can be replaced easily and without special tools.

- Intelligent temperature control system, when the dust temperature is higher than the set value, the cold air valve turns on the cooling automatically to avoid the filter bag being damaged by high temperature.

- Using high-pressure pulse cleaning technology, it is beneficial to reduce bag wear, prolong service life and improve dust removal performance.

Bitumen supply system

- The bitumen tank is sturdy and durable. Bitumen tanks of different sizes and capacities are available upon request. Bitumen tanks are covered with rock wool insulation and galvanized sheets to minimize heat loss.

- The bitumen tanks is heated by a heat conduction oil to ensure the temperature of the bitumen.

Control system

- Using Germany SIEMENS electrical components, it can work stably even under harsh working conditions.

- Using Japan's ORMON PLC and touch screen, which has strong data processing capability, automatic data sheet control, and can store various operational data in real time.

- All system power switches can be controlled through the control panel, which is easy to operate and easy to control.

- Multi-language compatibility, the display language can be selected according to customer preferences.

- The control cabinet is IP55 rated to meet the highest industry standards in the world.

- Container control room with thermal and acoustic insulation.

- Global remote automatic detection function.

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Henan ZOOMLINE Machinery CO., Ltd. is a high-tech road construction machinery enterprise. Since its inception, we have been adhering the business concept of "Cost-effective solutions for your project", from the product development, production, quality control, whole system test, sales and after-sales service, we have kept the style of precise, realistic and scientific for elaborating products and services to let customers satisfied. Now, our business and service organizations have covered all domestic regions and 30 foreign countries, and we are committed to being well-known brand–ZOOMLINE.

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Contact Details
Henan ZOOMLINE Machinery Co., Ltd.

Contact Person: Echo Xu

Tel: 86-18838119847

Send your inquiry directly to us (0 / 3000)